Crown Equipment Built a Dangerous Forklift and Walked Away Clean
A warehouse worker was seriously injured on a forklift with an open operator compartment. Crown Equipment designed it, sold it, and then used procedural legal strategy to escape accountability entirely.
In 2016, Christopher Hanshaw was injured while operating a Crown Equipment forklift that had an open operator compartment, a design he alleges was defective and unreasonably dangerous. He sued Crown Equipment for product liability and sought punitive damages, arguing the company knew the design posed risks and that simple safety additions, like a door or bumper, could have prevented his injury. Crown Equipment fought back not by proving its forklift was safe, but by getting Hanshaw’s expert witness thrown out on procedural grounds. Without that expert, the court ruled there was no case left to try. Crown Equipment never had to defend the safety of its forklift design in front of a jury.
Workers deserve equipment that won’t hurt them. When corporations escape accountability through procedural maneuvers instead of safety accountability, everyone on the warehouse floor pays the price.
⚠️ Core Allegations
| 01 | Crown Equipment designed, manufactured, and distributed a forklift with an open operator compartment that Hanshaw alleges was unreasonably dangerous for workers to operate. | high |
| 02 | Hanshaw’s expert witness concluded that adding a door or a bumper to the forklift would have meaningfully improved worker safety, indicating Crown Equipment chose not to implement known protective features. | high |
| 03 | Crown Equipment had access to its own accident data and OSHA forklift accident records showing injury patterns, yet the open compartment design remained in production. | high |
| 04 | Hanshaw sought punitive damages, alleging Crown Equipment acted with complete indifference or conscious disregard for the safety of forklift operators, a standard requiring knowledge of the danger. | high |
⚖️ How Crown Equipment Escaped Accountability
| 01 | Crown Equipment simultaneously filed motions to both exclude Hanshaw’s expert witness and for summary judgment, a coordinated procedural strategy designed to end the case before it reached a jury. | high |
| 02 | Crown Equipment’s own lawyers described Hanshaw’s expert witness as offering “nothing more than rank speculation and inadmissible ipse dixit,” a characterization the courts ultimately accepted. | med |
| 03 | By the time the court ruled on the expert exclusion, discovery had already closed, making it legally impossible for Hanshaw to find a new expert or fix the deficiencies the court identified. | high |
| 04 | The case was decided on procedural grounds about expert methodology, not on whether the forklift was actually safe. Crown Equipment never had to prove its design was appropriate in front of a jury. | high |
| 05 | Punitive damages were dismissed without any examination of Crown Equipment’s conduct, because once the underlying liability claim was dismissed, the court ruled the punitive damages claim automatically failed. | med |
👷 The Human Cost to Workers
| 01 | Christopher Hanshaw was injured on August 25, 2016, while doing his job operating a Crown Equipment forklift. He pursued justice through the courts for nearly a decade and received nothing. | high |
| 02 | The open operator compartment design at the center of this case puts forklift operators at heightened physical risk during accidents, as they lack the protection that a door or barrier would provide. | high |
| 03 | Hanshaw’s expert reviewed Crown Equipment’s own accident data and OSHA records, suggesting a pattern of injuries connected to this forklift design that the company had documented but not acted on. | high |
| 04 | The legal outcome means Hanshaw bore the full personal and financial cost of his injury while the manufacturer that built the equipment he was required to operate faced no financial consequences. | high |
📜 The System Working Against the Worker
| 01 | Missouri’s expert witness standard, mirroring the federal Daubert rule, requires detailed documentation of testing methodology. A well-resourced defendant can use these rules aggressively to block expert testimony before trial. | med |
| 02 | Hanshaw’s expert had published peer-reviewed research and reviewed Crown Equipment’s own accident data. Despite this background, the court found the expert failed to document how that research connected to his opinions in this specific case. | med |
| 03 | A critical PowerPoint presentation the expert prepared to detail his methods and source materials was referenced in his affidavit but was never submitted to the court, a procedural gap that helped seal Hanshaw’s fate. | high |
| 04 | Crown Equipment’s legal strategy exploited the timeline: by filing its motions simultaneously and waiting until discovery closed, it removed any possibility of Hanshaw correcting the expert documentation problems the court identified. | high |
🕐 Timeline of Events
💬 Direct Quotes from the Legal Record
“amount[s] to nothing more than rank speculation and inadmissible ipse dixit”
💡 This is how Crown Equipment’s lawyers described the testimony of a trained safety engineer who reviewed Crown’s own accident data. This framing shaped the entire case and helped keep the safety question away from a jury.
“Hanshaw failed to demonstrate how the papers were relevant to or supported the expert’s testimony”
💡 The expert had published peer-reviewed work on forklift design. The court still excluded him because the connection between that research and his case-specific opinions was never formally documented. Procedure over substance.
“A court may conclude that there is simply too great an analytical gap between the data and the opinion proffered.”
💡 Citing federal precedent, the court used this standard to dismiss the expert’s opinions. The “gap” was a documentation gap, not necessarily a factual one. The safety question never reached a jury.
“Such PowerPoint is not in the legal file.”
💡 The expert prepared a full presentation detailing his methods and source materials. It was never submitted to the court. This single procedural failure contributed significantly to the exclusion of all his testimony.
“Punitive damages, however, are available only if the requesting plaintiff prevails on an underlying claim and is entitled to actual damages.”
💡 Once the product liability claim fell, punitive damages fell automatically. Hanshaw’s allegation that Crown Equipment acted with “conscious disregard” for worker safety was never examined on its merits.
“Only evidentiary materials that are admissible or usable at trial can sustain or avoid summary judgment.”
💡 This principle is the hinge on which the entire case turned. Once the expert was excluded, there was legally nothing left. A worker’s injury became, in the eyes of the court, a case without evidence.
💬 Commentary
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