The 37 Times McDonald Steel Failed the Environment
The Facts Filed: Feb 05, 2024 | Signed: Nov 08, 2023 | Final Order: Jan 03, 2024 | Docket: CWA-05-2024-0005For nearly three years, McDonald Steel Corporation pumped illegal loads of oil and grease directly into the Mahoning River 37 documented times, and when the EPA finally caught up with them, the company paid a penalty smaller than the annual salary of one mid-level manager.
A River Used as a Drain
The Facts McDonald Steel Corporation operates a steel manufacturing facility at 100 Ohio Ave in McDonald, Ohio. The company produces hot rolled special steel shapes from raw steel slabs and billets. That process generates industrial wastewater laden with oil and grease, and that wastewater flows out through a single discharge point called Outfall 001, directly into the Mahoning River.
The company held a valid permit, issued by the Ohio Environmental Protection Agency under the federal National Pollutant Discharge Elimination System (NPDES). That permit set hard legal limits on exactly how much oil and grease McDonald Steel was allowed to release. Those limits exist for a reason: oil and grease in waterways kill aquatic life, clog ecosystems, and contaminate water supplies.
The Misconduct McDonald Steel broke those limits 37 times across a span of roughly 33 months. The EPA discovered the violations after reviewing the company’s own self-reported Discharge Monitoring Reports and cross-referencing them with the publicly available Enforcement and Compliance History Online (ECHO) database. In other words: the company’s own paperwork proved it was out of compliance, repeatedly, over years.
How the Violations Break Down
The EPA documented three distinct categories of permit breaches. First, McDonald Steel exceeded the daily maximum concentration limit of 4.6 milligrams per liter for oil and grease five times between July 2017 and July 2019. Second, it exceeded the daily maximum loading limit of 35 kilograms per day five times between July 2017 and June 2018. Third, and most damning, it exceeded a stricter daily maximum loading limit of 11.67 kilograms per day a staggering twenty-seven times between October 2018 and April 2020.
That third category deserves special attention. Twenty-seven violations of the same limit, over an eighteen-month window, is a systemic failure. This is the behavioral pattern of a company that decided compliance was optional.
Violation Count by Category (July 2017 – April 2020)
Source: EPA Consent Agreement and Final Order, Docket CWA-05-2024-0005, Paragraphs 30 and 32.
The Non-Financial Ledger
What a Number Like “37 Violations” Actually Means for Mahoning Valley
The Misconduct The Mahoning River is the backbone of the Mahoning Valley in northeastern Ohio. This is a region already beaten down by decades of deindustrialization, factory closures, and economic abandonment. The communities along the Mahoning River, including the town of McDonald itself, are not wealthy enclaves with bottled water subscriptions and weekend lake houses. These are working-class towns where the river is not a scenic backdrop. It is the waterway that defines the landscape these families live in, fish in, and grew up alongside.
When McDonald Steel pushed oil and grease through Outfall 001 into the Mahoning River 37 separate times over nearly three years, those families had no idea it was happening. They were not notified. There was no alarm sounded. The discharges were recorded in internal Discharge Monitoring Reports that sat in regulatory databases until federal investigators eventually connected the dots. The communities downstream were not a variable in anyone’s cost-benefit calculation at the company.
Oil and grease pollution in a waterway is viscerally disgusting and ecologically destructive. It coats the gills of fish, suffocates aquatic insects that form the base of the food chain, and creates a hydrophobic film that blocks oxygen exchange at the water’s surface. It kills. The damage is not immediately visible from a highway overpass, but it accumulates in the sediment, in the tissue of fish, and in the bodies of people who eat those fish. The permit limits that McDonald Steel blew past were not bureaucratic red tape. They were the line between a functioning river and an industrial drain.
There is a specific cruelty to the timeline here. The first violations occurred in July 2017. The EPA did not finalize a settlement agreement until November 2023, over six years later. For all of those years, the Mahoning River absorbed whatever McDonald Steel sent its way. The settlement does not include any remediation requirement. There is no cleanup plan attached to this document. There is no river restoration fund. McDonald Steel writes a check, and the river stays as it is.
Legal Receipts: The Documents Don’t Lie
The Facts These are direct, verbatim statements from the EPA’s official Consent Agreement and Final Order. These are government-certified facts, not allegations from advocacy groups.
“From July 2017 through April 2020, Respondent discharged Pollutants from the Facility which exceeded the permitted effluent limitations established in the NPDES Permit 37 times for oil and grease at Outfall 001.” — EPA Consent Agreement and Final Order, Paragraph 32
“EPA has determined that McDonald Steel violated the following requirements of the Permit and the CWA: (a) exceeded the Permit’s daily maximum concentration limitation of 4.6 milligrams per liter (mg/l) for oil and grease five (5) times during the period of July 2017 to July 2019; (b) exceeded the Permit’s daily maximum loading limitation of 35 kilograms per day (kg/day) for oil and grease five (5) times during the period of July 2017 to June 2018; and (c) exceeded the Permit’s daily maximum loading limitation of 11.67 kg/day twenty-seven (27) times during the period of October 2018 to April 2020.” — EPA Consent Agreement and Final Order, Paragraph 30
“Each day the pollutant remains in the navigable waters and/or each day the pollutant is discharged to the navigable waters constitutes a continuing violation of the CWA and an additional day in violation of Section 301 of the CWA.” — EPA Consent Agreement and Final Order, Paragraph 35
“Based upon the facts alleged in this CAFO, and upon the nature, circumstances, extent and gravity of the violations alleged, as well as Respondent’s ability to pay, prior history of such violations, degree of culpability, economic benefit or savings (if any) resulting from the violations, and such other matters as justice may require, U.S. EPA has determined that an appropriate civil penalty to settle this action is $120,000.” — EPA Consent Agreement and Final Order, Paragraph 37
“Full payment of the penalty as described in paragraphs 37 and 38 and full compliance with this CAFO shall not in any case affect the right of the U.S. EPA or the United States to pursue appropriate injunctive or other equitable relief or criminal sanctions for any violations of law.” — EPA Consent Agreement and Final Order, Paragraph 44
— Paragraph 7. They took the deal without ever saying they did it.
Societal Impact Mapping
Environmental Degradation: A Permitted River Gets Poisoned Anyway
The Misconduct The Mahoning River is a federally designated navigable water of the United States. That designation carries real legal weight: it means the federal government has an obligation to protect it under the Clean Water Act, and it means any industrial operation dumping pollution into it without authorization is committing a federal offense. McDonald Steel had authorization, but it repeatedly exceeded the specific quantities and concentrations that authorization allowed.
The 27 violations of the 11.67 kg/day loading limit are the most environmentally revealing. This stricter limit was almost certainly set because regulators understood the river’s capacity to absorb industrial discharge was finite and fragile. When McDonald Steel blew past that limit 27 times across 18 months, it was not an anomaly or a single equipment malfunction. It was a sustained pattern of exceeding the ecological threshold that regulators had drawn for river health. Every single one of those 27 days represents a day the Mahoning River received more oil and grease contamination than it was legally or ecologically designed to handle.
Oil and grease contamination in river ecosystems creates long-term damage that outlasts any single discharge event. Petroleum-based compounds bind to sediment particles, accumulate in the river bottom, and work their way into the food web. Fish absorb these compounds through their gills and digestive systems. Bottom-feeding species concentrate pollutants over time. The ecological debt McDonald Steel ran up between 2017 and 2020 did not evaporate when the company wrote its check.
Economic Inequality: A Two-Tiered Justice System, in One Dollar Amount
The Misconduct The statutory maximum penalty for these violations was $323,081 (enough to cover a year’s worth of health insurance premiums for roughly 27 American families). McDonald Steel paid $120,000 (about what a new fire truck costs, or four years of tuition at a mid-range Ohio university). The gap between those two numbers, $203,081, is the discount McDonald Steel received for being a corporation willing to settle quietly.
The settlement document explicitly lists “Respondent’s ability to pay” as a factor the EPA considered in setting the penalty. This is standard legal practice, but the effect in the real world is that corporations get cheaper fines relative to the harm they cause, because the agency adjusts downward for them. A working-class person caught dumping industrial waste into a river would face criminal prosecution. A corporation does paperwork and writes a check.
Penalty Reality Check: Maximum vs. Actual Fine
Source: EPA Consent Agreement and Final Order, Paragraphs 36 and 37. The “corporate discount” represents the gap between the legal maximum and the settled amount.
Consider this another way. The law allowed the EPA to charge up to $25,847 per day of violation. McDonald Steel committed 37 documented violations. If EPA had charged even a fraction of what the law allowed on a per-violation basis, the company would have faced a figure that would have stung. Instead, $120,000 (about what a union electrician earns in two years) is what it costs a steel corporation to illegally poison a river 37 times in northeastern Ohio.
The Cost of a River: By the Numbers
The average cost McDonald Steel paid per violation
37 illegal discharges into a public river$120,000 total penalty ÷ 37 violations = $3,243 per event. For context: a standard EPA inspection costs more than that to conduct.
What the law allowed the EPA to charge per day of violation
vs. $3,243 per violation actually chargedMcDonald Steel paid roughly 12.5 cents on every dollar the law allowed. That is the price of polluting a river when you are a corporation in the United States.
Duration of documented violations before EPA settled
July 2017 to April 2020The Mahoning River received illegal discharges across nearly three full years. The settlement contains no river remediation requirement and no cleanup fund.
What Now? Who to Watch and Where to Push
Corporate Roles on Record
The settlement agreement was signed on McDonald Steel Corporation’s behalf by the company’s Chief Financial Officer (signature reads as “MARK PECHIA, CFO”). The EPA’s side was signed by Michael D. Harris, Division Director of the Enforcement and Compliance Assurance Division, EPA Region 5. The Final Order was issued by Ann L. Coyle, Regional Judicial Officer, EPA Region 5.
Regulatory Watchlist
- U.S. EPA Region 5 (Chicago) — The enforcing agency. Monitor their ECHO database for any future violations by McDonald Steel Corporation.
- Ohio Environmental Protection Agency (OEPA) — The state agency that issued the NPDES permit and collects Discharge Monitoring Reports. File public records requests for DMR data.
- U.S. Department of Justice — The settlement reserves the right to pursue criminal sanctions. Watch for any future referrals.
- EPA Enforcement and Compliance History Online (ECHO) at echo.epa.gov — This is the public database that caught these violations. Look up any industrial facility near you.
What You Can Actually Do
Look up the facility nearest to your community on EPA’s ECHO database at echo.epa.gov. If you see a pattern of violations, screenshot it and send it to your state representative, your county commissioner, and your local newspaper. Connect with river watershed advocacy groups in your region: they already have the scientific and legal infrastructure to fight these battles and they need community members who are paying attention. Demand that your elected officials push for mandatory remediation funds tied to any Clean Water Act settlement. A fine that flows to the U.S. Treasury while the river stays polluted is a system that works for corporations, not communities. Make noise about it.
The source document for this investigation is attached below.
Please fact check me by visiting the EPA’s website containing the CAFO which was referenced to write this article: https://yosemite.epa.gov/OA/RHC/EPAAdmin.nsf/Filings/5283016CB8E14C9085258ABA00585122/$File/CWA-05-2024-0005_CAFO_McDonaldSteelCorporation_McDonaldOhio_12PGS.pdf
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